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Power Plant Industries

Small flow problems in a power plant become big costs: tube leaks, forced outages, higher fan power and missed emission limits. Our CFD studies find the cause and test the fix before shutdown.

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How we may support your project

Small flow problems in a power plant become big costs: tube leaks, forced outages, higher fan power and missed emission limits. Our CFD studies find the cause and test the fix before shutdown.

CFD studies to cut boiler tube erosion, duct pressure drop and ESP flow maldistribution.

What we analyse

Electrostatic Precipitators (ESP)

We improve inlet flow distribution by optimising the honeycomb and perforated screens in the inlet funnel, increasing collection efficiency.

Boilers

We reduce tube erosion from high-velocity fly-ash impingement, cutting shutdowns due to tube leaks and increasing availability.

Ducts

We design turning vanes and modify layouts to reduce pressure drop, turbulence and wall erosion, saving fan power and preventing leaks.

Cooling towers & condensers

Airflow, recirculation and thermal performance.

Fans & dampers

Flow uniformity and pressure losses.

Coal mills & burners

Particle flow, combustion and NOx reduction.

FGD & SCR systems

Ammonia injection and flow uniformity.

Chimneys & stacks

Wind loads and plume dispersion.

Results for plant operators: fewer forced outages · lower auxiliary power · longer component life · better emission compliance

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Power Plant Industries simulation visualisation